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PRECAST CONCRETE ELEMENTS54 CPI %u2013 Concrete Plant International | India Edition %u2013 6 | 2025 www.cpi-worldwide.comThe project realisation was based on 3D planning with the involvement of all suppliers, employees and the employers' liability insurance association. This made it possible to realistically simulate the working conditions and recognise potential hazards at an early stage.Control systemBefer relies on an innovative control and production concept that has been precisely tailored to the operational processes. Together with RIB One Prefab Automation and Avermann, a customised HMI/SCADA system with intuitive touch operation was developed that enables flexible route planning across 28 workstations.The new routing system based on a 4%u00d77 pallet grid allows variable processing times, reduces downtimes and increases plant utilisation. This allows manufacturing processes to be efficiently controlled on a product-specific basis.A successful project\the companies Wiggert and Avermann as the main suppliers of the system technology, worked very well and the implementation was carried out to our complete satisfaction, also with the active support of our own production team,\Volker Weidemann with satisfaction. The workstations are all freely accessible and the pallets can be moved independently of each other. The bottleneck of the previous production was thus successfully eliminated. However, the special feature of the new system is the gained flexibility regarding the height and volume of the precast elements. \already at around 80%,\satisfied with the order intake.In addition, the reorganisation of the production areas has made it possible to reduce walking distances and thus increase efficiency.Hydraulic tilting station from Avermann Befer relies on machines from the Progress Group to produce the reinforcementThe bucket conveyor from Dudik transfers the concrete to the concrete spreader from Elematic.